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Retrofit of a combined heat and power plant with gas and steam turbines to hydrogen with special consideration of the balance of plant

  • In 2020, around 44% of natural gas in Germany was used in combined heat and power as well as in combined cycle gas turbines plants. As district heating will play an important role in future heating planning, the retrofit of these plants to hydrogen is a viable option. This paper analyzes a typical combined cycle power plant, including its balance of plant under consideration of different hydrogen blends. We show that retrofits are limited by the gas turbines in many cases. For instance, the preheater in the fuel gas system must be dimensioned higher than with natural gas. While pressure losses are very low, materials could be a problem due to higher volume flows. Additionally, the higher combustion temperatures in the gas turbine can compensate for possible efficiency losses in the Heat Recovery System Generator (HRSG) and steam turbine making this a suitable approach for electricity-led plants. However, for heat-led plants this leads to a reduction in the district heating output. Therefore, the performance of the HRSG must be considered as a limiting factor for heat-driven plants and the change in flue gas must be analyzed. Currently, hydrogen blends of 20–40 vol.-% appear feasible without major adjustments. The water content in the exhaust gas can also lead to problems in the HRSG and flue gas aftertreatment due to changes in the dew point. For higher hydrogen blends, a plant specific analysis is recommended.

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Metadaten
Document Type:Article
Language:English
Author:Barbara Schiffer, Malte Pfennig, Tanja Clees
Parent Title (English):International Journal of Hydrogen Energy
Volume:144
First Page:1299
Last Page:1313
ISSN:0360-3199
URN:urn:nbn:de:hbz:1044-opus-89310
DOI:https://doi.org/10.1016/j.ijhydene.2025.02.160
Publisher:Elsevier
Publishing Institution:Hochschule Bonn-Rhein-Sieg
Date of first publication:2025/02/26
Copyright:© 2025 The Authors. Published by Elsevier Ltd on behalf of Hydrogen Energy Publications LLC. This is an open access article under the CC BY-NC-ND license
Funding:This work was supported by the German Federal Ministry for Education and Research [Hydrogen Flagship Project TransHyDE_FP1 MechaMod, grant number 03HY201N].
Tag:CHP-CCGT; District heating; H2-ready; HRSG; Hydrogen retrofit; Preheater
Departments, institutes and facilities:Fachbereich Ingenieurwissenschaften und Kommunikation
Institut für Technik, Ressourcenschonung und Energieeffizienz (TREE)
Projects:MechaMod - Modellierung und Analyse mechatronischer Komponenten für gekoppelte Wasserstoffnetze (DE/BMBF/03HY201N)
Dewey Decimal Classification (DDC):6 Technik, Medizin, angewandte Wissenschaften / 62 Ingenieurwissenschaften / 621.3 Elektrotechnik, Elektronik
Open access funding:Hochschule Bonn-Rhein-Sieg / Graduierteninstitut
Hochschule Bonn-Rhein-Sieg / Publikationsfonds / Förderung durch den Publikationsfonds der H-BRS
Entry in this database:2025/03/26
Licence (German):License LogoCreative Commons - CC BY-NC-ND - Namensnennung - Nicht kommerziell - Keine Bearbeitungen 4.0 International