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Ressourceneffiziente Optimierung von Hohlkörpern aus Kunststoff mittels Multiskalensimulation
(2017)
Die mechanischen Eigenschaften von extrusionsblasgeformten Kunststoffhohlkörpern hängen wesentlich von den vom Verarbeitungsprozess beeinflussten Materialeigenschaften ab. Ziel der dargestellten Untersuchung ist, prozessabhängige Materialkennwerte in Simulationsprogrammen zu berücksichtigen und damit deren Vorhersagegenauigkeit zu erhöhen. Hierzu ist die Schaffung einer Schnittstelle zwischen Prozess- und Bauteilsimulation notwendig. Darüber hinaus wird vorgestellt, wie Simulationen auf Mikroebene (molekulardynamische Simulationen) genutzt werden können, um Materialkennwerte ohne die Durchführung eines Realexperiments zu ermitteln.
Influence of design of extrusion blow molding (EBM) in terms of extrusion direction set-up and draw ratio as well as process conditions (mold temperature) on storage modulus of high density polyethylene EBM containers was analyzed with dynamic mechanical analysis. All three parameters - mold temperature, flow direction and draw ratio - are statistically significant and lead to relative and absolute evaluation of storage modulus. Furthermore, flow induced changes in crystallinity was analyzed by differential scanning calorimetry. Obtained data on deformation properties can be employed for more sophisticated finite element simulations with the aim to reach more sustainable extrusion blow molding production.
This study presents a microindentation system which allows spatially resolved local as well as bulk viscoelastic material information to be obtained within one instrument. The microindentation method was merged with dynamic mechanical analysis (DMA) for a tungsten cone indenter. Three tungsten cone indenters were investigated: tungsten electrode, tungsten electrode + 2% lanthanum, and tungsten electrode + rare earth elements. Only the tungsten electrode + 2% lanthanum indenter showed the sinusoidal response, and its geometry remained unaffected by the repeated indentations. Complex moduli obtained from dynamic microindentation for high-density polyethylene, polybutylene terephthalate, polycarbonate, and thermoplastic polyurethane are in agreement with the literature. Additionally, by implementing a specially developed x-y-stage, this study showed that dynamic microindentation with a tungsten cone indenter was an adequate method to determine spatially resolved local viscoelastic surface properties.