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- Circular saws (1)
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In the presented project, new approaches for the prevention of hand movements leading to hazards and for non-contact detection of fingers are intended to permit comprehensive and economical protection on circular saws. The basic principles may also be applied to other machines with manual loading and/or unloading. Two new detection principles are explained. The first is the distinction between skin and wood or other material by spectral analysis in the near infrared region. Using LED and photodiodes it is possible to detect fingers and hands reliable. With a kind of light curtain the intrusion into the dangerous zone near the blade can be prevented. The second principle is video image processing to detect persons, arms and fingers. In the first stage of development the detection of upper limb extremities within a defined hazard area by means of a computer based video image analysis is investigated.
Vorrichtung zur Authentifikation einer Person anhand mindestens eines biometrischen Parameters
(2008)
Die Vorrichtung zur Authentifikation einer Person anhand mindestens eines biometrischen Parameters, insbesondere anhand eines Fingerabdrucks, ist versehen mit einem Biometrie-Detektor (20) zur Detektion eines biometrischen Parameters, einem Haut-Detektor (24) zur berührungslosen Erkennung lebender menschlicher Haut innerhalb eines Erfassungsbereichs. Der Haut-Detektor (24) weist mindestens eine Gruppe aus mindestens einer Strahlungseinheit (26, 28) und mindestens einer Empfangseinheit (30) auf. Die mindestens eine Strahlungseinheit (26, 28) gibt in Richtung auf den Erfassungsbereich Strahlung bei mindestens zwei unterschiedlichen Wellenlängen im Wellenlängenbereich zwischen 400 nm und 1500 nm ab, wobei mindestens eine der Wellenlängen (26, 28) im Wellenlängenbereich von 900 nm bis 1500 nm liegt und die mindestens eine Empfangseinheit (30) aus dem Erfassungsbereich reflektierte Strahlung empfängt. Ferner ist die Vorrichtung versehen mit einer mit dem Biometer-Detektor (20) und dem Haut-Detektor (24) verbundenen Signalauswerteeinheit (22) zur Auswertung der Intensität der von der Empfangseinheit (30) empfangenen reflektierten Strahlungen der Strahlungseinheit (26, 28). In der Signalauswerteeinheit (22) ist anhand der Intensitäten der von der Empfangseinheit (30) empfangenen reflektierten Strahlungen der Strahlungseinheit (26, 28) bei den zwei unterschiedlichen Wellenlängen ermittelbar, ob der Haut-Detektor lebende menschliche Haut erkennt.
In the presented project, a new approach for the prevention of hand movements leading to hazards and for non-contact detection of fingers is intended to permit comprehensive and economical protection on circular saws. The basic principles may also be applied to other machines with manual loading and / or unloading. With an automatic blade guard an improved integration of the protection system can be achieved. In addition a new detection principle is explained. The distinction between skin and wood or other material is achieved by a dedicated spectral analysis in the near infrared region. Using LED and photodiodes it is possible to detect fingers and hands reliably. With a kind of light curtain the intrusion of hands or fingers into the dangerous zone near the blade guard can be prevented.
In this paper, we introduce an optical sensor system, which is integrated into an industrial push-button. The sensor allows to classify the type of material that is in contact with the button when pressed into different material categories on the basis of the material's so called "spectral signature". An approach for a safety sensor system at circular table saws on the same base has been introduced previously on SIAS-2007. This contactless working sensor is able to distinguish reliably between skin, textiles, leather and various other kinds of materials. A typical application for this intelligent push-button is the use at possibly dangerous machines, whose operating instructions include either the prohibition or the obligation to wear gloves during the work at the machine. An exemple of machines at which no gloves are allowed are pillar drilling machines, because of the risk of getting caught in the drill chuck and being turned in by the machine. In many cases this causes very serious hand injuries. Depending on the application needs, the sensor system integrated into the push-button can be configured flexibly by software to prevent the operator from accidentally starting a machine with or without gloves, which can decrease the risk of severe accidents significantly. Especially two-hand controls are incentive to manipulation for easier handling. By equipping both push-buttons of a two-hand control with material classification properties, the user is forced to operate the controls with his bare fingers. That limitation disallows the manipulation of a two-hand control by a simple rodding device.
Microcontroller-based sensor systems offer great opportunities for the implementation of safety features for potentially dangerous machinery. However, in general they are difficult to assess with regard to their reliability and failure rate. This paper describes the safety assessment of hardware and software of a new and innovative sensor system. The hardware is assessed by standardized methods according to norm EN ISO 13849-1, while the use of model checking is presented as an approach to solve the problem of validating the software.
At previous SIAS conferences, we presented a novel opto-electronic safety sensor system for skin detection at circular saws jointly developed with the Institute for Occupational Safety and Health of the German Social Accident Insurance (IFA). This work now presents the development results of our consecutive research on a prototype of a sensor system for more general production machine applications including robot workplaces. The system uses offthe shelf LEDs and photodiodes in combination with dedicated optics and a microcontroller system to implement a so-called spectral light curtain.
The device (10) has a handrail (18) provided with an optical contactless monitoring device formed as an active sensor system, where the monitoring device is arranged in a region of a guide (14) of the handrail at a front base (16) of an escalator (12) or a moving pavement. The monitoring device has two transmission paths (28, 30) with wavelength bands that are different from each other, where one of the paths includes the handrail. Ratio or difference between signals of the paths is used for recognizing foreign bodies e.g. hands of adults and children.
This paper presents recent research on an active multispectral scanning sensor capable of classifying an object's surface material in order to distinguish between different kinds of materials and human skin. The sensor itself has already been presented in previous work and can be used in conjunction with safeguarding equipment at manually-fed machines or robot workplaces, for example. This work shows how an extended sensor system with advanced material classifiers can be used to provide additional value by distinguishing different materials of work pieces in order to suggest different tools or parameters for the machine (e.g. the use of a different saw blade or rotation speed at table saws). Additionally, a first implementation and evaluation of an active multispectral camera system addressing new safety applications is described. Both approaches intend to increase the productivity and the user's acceptance of the sensor technology.
The use of manually fed machines (e.g. table saws) bares risks of injury that are clearly above the average level of other high risk workplaces.
The wide use of such machines causes severe problems for occupational safety and implies high costs for medical treatments and accident annuities.
This thesis presents a new concept of a multispectral sensor to monitor an area in front of a danger zone to detect the user’s limbs and trigger safeguarding measures to prevent an accident in time.
The sensor concept realizes a contact-free material classification, which comprises the development of a system design and specific safety requirements with respect to international safety standards.
Furthermore, a prototypical implementation using four wavebands, which were determined for skin detection through an analysis of reflectance spectra acquired specifically for this purpose, was built.
The proper use of protective hoods on panel saws should reliably prevent severe injuries from (hand) contact with the blade or material kickbacks. It also should minimize long-term lung damages from fine-particle pollution. To achieve both purposes the hood must be adjusted properly by the operator for each workpiece to fit its height. After a work process is finished, the hood must be lowered down completely to the bench. Unfortunately, in practice the protective hood is fixed at a high position for most of the work time and herein loses its safety features. A system for an automatic height adjustment of the hood would increase comfort and safety. If the system can distinguish between workpieces and skin reliably, it furthermore will reduce occupational hazards for panel saw users. A functional demonstrator of such a system has been designed and implemented to show the feasibility of this approach. A specific optical sensor system is used to observe a point on the extended cut axis in front of the blade. The sensor determines the surface material reliably and measures the distance to the workpiece surface simultaneously. If the distance changes because of a workpiece fed to the machine, the control unit will set the motor-adjusted hood to the correct height. If the sensor detects skin, the hood will not be moved. In addition a camera observes the area under the hood. If there are no workpieces or offcuts left under the hood, it will be lowered back to the default position.