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- Aluminum wire bonding (1)
- Electron backscatter diffraction (1)
- Hall-Petch relation (1)
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- aluminum bonding wire (1)
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- lifetime prediction (1)
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Electrical signal transmission in power electronic devices takes place through high-purity aluminum bonding wires. Cyclic mechanical and thermal stresses during operation lead to fatigue loads, resulting in premature failure of the wires, which cannot be reliably predicted. The following work presents two fatigue lifetime models calibrated and validated based on experimental fatigue results of an aluminum bonding wire and subsequently transferred and applied to other wire types. The lifetime modeling of Wöhler curves for different load ratios shows good but limited applicability for the linear model. The model can only be applied above 10,000 cycles and within the investigated load range of R = 0.1 to R = 0.7. The nonlinear model shows very good agreement between model prediction and experimental results over the entire investigated cycle range. Furthermore, the predicted Smith diagram is not only consistent in the investigated load range but also in the extrapolated load range from R = −1.0 to R = 0.8. A transfer of both model approaches to other wire types by using their tensile strengths can be implemented as well, although the nonlinear model is more suitable since it covers the entire load and cycle range.
Effects of Stretch-Bending Straightening on the Tensile Properties of Cold Rolled Packaging Steel
(2024)
Achieving perfect flatness, tension-free surfaces, and exceptional resistance to spring back are important characteristics of packaging steel, setting the standard for high-quality material performance. To guarantee these crucial parameters, the implementation of the stretch-bending process at the final stage of the production route is indispensable. Besides improving the flatness properties, the induced plastic deformation results in an accompanying change in the mechanical properties. This investigation focuses on understanding this change in mechanical properties due to different stretch-bending straightening process parameters. A multivariate predictive model is created to calculate a process window for achieving the desired flatness and also mechanical properties in the production of packaging steel. This model is validated by experiments with a laboratory facility.
